Acid Storage Tanks: The Ultimate Solution for Industrial Chemical Storage
Expert Acid Storage Tank Solutions from Moon Fabricating Corporation
Since 1923, Moon Fabricating Corporation has been at the forefront of custom fabrication and lining solutions in Kokomo, Indiana. Our acid storage tanks represent the pinnacle of corrosion resistance technology, providing industrial facilities with reliable protection against harsh chemicals, abrasive materials, and demanding operational conditions.
By 1970, Moon Fabricating Corporation had emerged as one of the largest applicators of corrosion resistant lining products in the nation, having expanded to include monolithic fiberglass reinforced linings and specialty coatings. Today, we continue that tradition of excellence with our premium acid storage tank solutions.
Why Choose Moon’s Acid Storage Tanks?
Meet even the most demanding corrosion resistant tank requirements with our strong, durable, and flexible acid storage tanks. Whether you need sulfuric acid tanks or hydrochloric acid containment systems, Moon Fabricating Corporation is your go-to source for premier products.
Our acid storage tanks deliver multiple advantages that protect your equipment and improve operational efficiency:
Superior Corrosion Resistance
Over time, metal and other materials can break down when liquid acids or moisture in a system causes corrosion. That can result in contaminants getting into a product material or other kinds of issues. Our acid storage tanks create an impermeable barrier between your tank and the contents, preventing direct contact that leads to degradation. These tanks are designed according to ASTM D7602 standards for maximum durability and protection.
Extended Equipment Life
To prevent corrosion and deterioration, apply a secondary tank lining to make sure that the installation is sealed and resistant and will maintain its integrity over time. This is a basic part of good stewardship for systems that cost companies a lot of money and require upfront capital outlays to support the enterprise.
Reduced Maintenance Costs
Without proper acid containment, tanks may need repainting or re-sealing at certain intervals. This can be extremely expensive, depending on various factors such as whether a tank is situated on the ground or up in the air. To eliminate or decrease these kinds of costs, install acid-resistant storage tanks so that the interior surface will last longer without expensive maintenance. This can lower staff costs or the cost of outside assistance.
Improved Operational Appearance
Proper acid storage tanks make systems cleaner and allow them to present better to outside visitors or auditors. For instance, if a certain area of core operations is slated for a tour or presentation, having these types of installations in place can make a difference in how impressive the business infrastructure looks. Acid storage solutions and other accessories can also make operations “cleaner” and help promote a higher sanitary standard.
Moon’s Advanced Acid Tank Technology
Moon Fabricating utilizes high-pressure steam vulcanization to provide superior bonding and cure of rubber linings for our acid storage tanks. This critical process ensures that our tanks comply with the safety standards outlined in NFPA 30 while providing maximum chemical resistance.
Our 12-foot diameter by 40-foot deep vulcanizer will accommodate larger components as required. To provide a more economic alternative for smaller pieces, we utilize our 2-foot, 6-inch diameter by 30-foot deep vulcanizer and pass the savings along to you. Vulcanization is controlled utilizing state-of-the-art electronic monitoring.
Our superior acid tank technology offers several benefits:
- Enhanced bonding between the rubber and metal substrate
- Optimized curing that maximizes performance properties
- Precise quality control through electronic monitoring
- Size versatility for both large and small components
Types of Acid Storage Solutions We Offer
Moon Fabricating Corporation offers different types of acid storage tanks for everything from small-scale applications to large industrial systems. Get a customized acid storage solution to match any installation, and keep your physical equipment in better condition.
Our comprehensive range of acid storage solutions includes:
Sulfuric Acid Storage Tanks
Sulfuric acid (H₂SO₄) is one of the most widely used industrial chemicals. Our sulfuric acid tanks are specifically designed to handle this aggressive oxidizer:
- Custom carbon steel tanks with specially formulated rubber linings for concentrated acid applications
- Corrosion-resistant designs that prevent hydrogen gas generation from metal contact
- Strategic ventilation systems to manage temperature and pressure
- Secondary containment systems that comply with OSHA requirements to prevent environmental contamination
For sulfuric acid concentrations from 80% to 93%, we recommend specialized rubber linings with enhanced chemical resistance properties. For concentrations of 50% to 70%, our bromobutyl tank linings provide excellent protection with superior temperature and chemical resistance.
Hydrochloric Acid Storage Tanks
Hydrochloric acid (HCl) presents unique challenges due to its corrosive properties and vapor generation. Following American Chemical Society storage guidelines, our hydrochloric acid storage solutions feature:
- Specialized rubber linings with proven resistance to HCl at various concentrations
- Enhanced ventilation systems to manage HCl-generated vapors
- Premium component materials including PVC fittings, Hastelloy-C bolts, and Viton® gaskets
- Comprehensive secondary containment solutions
For concentrated hydrochloric acid applications, we utilize high-quality natural rubber linings specifically designed for HCl service, providing reliable, long-term protection against this aggressive chemical.
Industries and Applications We Serve
Moon Fabricating serves diverse industries requiring acid storage solutions. Our acid tanks are essential for operations in:
Chemical processing and manufacturing, power generation (including FGD systems), steel manufacturing, mining and minerals processing, corn processing and agricultural industries, surface finishing operations, water and wastewater treatment, automotive manufacturing, and plating and anodizing operations.
Applications include: chemical production, water treatment systems, process tanks, storage facilities, and industrial manufacturing.
Technical Capabilities
With 60,000 square feet of manufacturing space, cranes with 60,000-pound lifting capability, a 300-ton break press, CNC plasma burning capabilities, automated submerged arc welding, and state-of-the-art AutoCAD design and electronic monitoring systems, Moon Fabricating Corporation has the technical resources to handle acid storage projects of any scale.
The Moon Fabricating Advantage
When you choose Moon Fabricating Corporation for your acid storage tank needs, you benefit from:
Nearly a Century of Experience
Moon Fabricating Corporation is a single-source provider of custom fabrication solutions established in 1923 in Kokomo, Indiana. Founded by Richard Moon, the company initially specialized in custom steel fabrication, construction/erection, and machining services. This extensive history has given us unparalleled expertise in creating superior acid storage solutions.
Industry Credentials
Official applicator for North America’s largest producers of rubber linings, including Blair Rubber Co. and Polycorp Ltd. Works with leading protective lining and coating providers, including Blome, Carboline, Ceilcote, ITW Devcon, Heresite, and Wisconsin Protective Coatings.
Quality Standards
Projects meet applicable codes and standards with verified engineering specifications. Project Approach: Turnkey solutions from design through installation, providing single-source responsibility.
Established Relationships with Industry Leaders
Moon’s reputation for quality has secured relationships with industry leaders, including: Energy: AEP, Duke Energy, Ameren Electric; Chemical: Dow Chemical, Lyondell Chemical, ICL Chemical, Pfizer; Manufacturing: United States Steel, Arcelor Steel, Steel Dynamics, Chrysler; Engineering: URS Advatech, FLSmith, Infilco Degremont, Babcock & Wilcox, Graycor, Fluor, M3 Engineering; Agriculture: Cargill, ADM, Tate & Lyle.
Project Process & Client Experience
- Initial Consultation: Expert project managers with decades of experience collaborate with clients to understand specific requirements
- Engineering & Design: Estimating staff uses state-of-the-art AutoCAD to ensure drawings meet specifications and all applicable codes/standards
- Quality Fabrication: Materials and proven fabricating techniques ensure reliability, durability, and functionality
- Professional Installation: Experienced field teams handle installation with rigorous safety protocols
- Ongoing Support: Service and maintenance options to ensure long-term performance
Specialized Expertise
Acid Storage Solutions
Moon specializes in acid storage systems, critical for industrial operations worldwide. Our tanks incorporate: Material selection specific to acid concentration and temperature, proper ventilation systems to prevent dangerous gas accumulation, and secondary containment liners to fight corrosion and improve tank integrity.
Maintenance and Service
To maintain your acid storage tank’s performance, we recommend:
- Regular Inspections: Schedule periodic examinations to identify potential issues before they become problematic.
- Proper Cleaning Protocols: Follow recommended cleaning procedures to avoid damaging tank linings.
- Temperature Monitoring: Ensure operations remain within the specified temperature range for your particular acid application.
- Chemical Compatibility Verification: Before introducing new chemicals, verify compatibility with your existing system.
Our commitment to your success doesn’t end with installation. Moon Fabricating’s service and maintenance options ensure long-term performance of your acid storage tanks.
Get Started with Moon Fabricating Corporation
You can count on us when you want to make your core operations more efficient and preserve your investment in physical assets. Contact our team right away for additional information about our acid storage tank solutions. We look forward to assisting your company by manufacturing industrial-strength acid storage systems to meet your specific needs and requirements.
With nearly a century of experience, Moon Fabricating Corporation delivers acid storage tanks that provide unmatched protection, exceptional durability, and superior performance for your most demanding industrial applications.