Rubber Lined Tanks: Industrial-Grade Corrosion Protection
Expert Solutions from Moon Fabricating Corporation
Since 1923, Moon Fabricating Corporation has been a single-source provider of custom fabrication solutions in Kokomo, Indiana. Our rubber lined tanks represent the pinnacle of corrosion resistance technology, providing industrial facilities with reliable protection against harsh chemicals, abrasive materials, and demanding operational conditions.
By 1970, Moon Fabricating Corporation had emerged as one of the largest applicators of corrosion resistant lining products in the nation, having expanded to include monolithic fiberglass reinforced linings and specialty coatings. Today, we continue that tradition of excellence with our premium rubber lined tank solutions.
Why Choose Moon’s Rubber Tank Liners?
Meet even the most demanding corrosion resistant tank lining requirements with our strong, durable, and flexible rubber lined tanks. Whether you need water tank liners or chemical tank liners, Moon Fabricating Corporation is your go-to source for premier products.
Our rubber lined tanks deliver multiple advantages that protect your equipment and improve operational efficiency:
Superior Corrosion Resistance
Over time, metal and other products can break down when liquid or moisture in a system causes corrosion. That can result in contaminants getting into a product material or other kinds of issues. Our rubber tank linings create an impermeable barrier between your tank and the contents, preventing direct contact that leads to degradation.
Extended Equipment Life
To prevent this type of situation, apply a secondary tank lining to make sure that the installation is sealed and resistant and will maintain its integrity over time. This is a basic part of good stewardship for systems that cost companies a lot of money and require upfront capital outlays to support the enterprise.
Reduced Maintenance Costs
Without secondary liners, a tank may need repainting or re-sealing at certain intervals. This can be extremely expensive, depending on various factors such as whether a tank is situated on the ground or up in the air. To eliminate or decrease these kinds of costs, install a secondary tank lining so that the interior surface will last longer without expensive maintenance. This can lower staff costs or the cost of outside assistance.
Improved Operational Appearance
These types of linings also make systems cleaner and allow them to present better to outside visitors or auditors. For instance, if a certain area of core operations is slated for a tour or presentation, having these types of installations in place can make a difference in how impressive the business infrastructure looks. Linings and other accessories can also make operations “cleaner” and help promote a higher sanitary standard.
Moon’s Advanced Vulcanization Process
Moon Fabricating utilizes high-pressure steam vulcanization to provide superior bonding and cure of rubber linings. This critical process transforms ordinary rubber into an industrial-strength protective barrier with exceptional durability.
Our 12-foot diameter by 40-foot deep vulcanizer will accommodate larger components as required. To provide a more economic alternative for smaller pieces, we utilize our 2-foot, 6-inch diameter by 30-foot deep vulcanizer and pass the savings along to you. Vulcanization is controlled utilizing state-of-the-art electronic monitoring.
Our superior vulcanization technology offers several benefits:
- Enhanced bonding between the rubber and metal substrate
- Optimized curing that maximizes performance properties
- Precise quality control through electronic monitoring
- Size versatility for both large and small components
Types of Rubber Tank Linings We Offer
Moon Fabricating Corporation offers different types of rubber tank liners for things like tanks, hoppers, piping, chutes, and other than larger installations like silos. Get a customized rubber lining to match any installation, and keep your physical equipment in better condition.
Our comprehensive range of lining materials includes:
Abrasion Resistant Rubber
We furnish rubber designed to meet your toughest abrasion applications, including bins, housings, hoppers, piping, chutes, flumes, silos, mineral slurry, limestone slurry, fly ash, iron fines, coal, ore, sand, and many others. Great for ball mills, wheelabrators, and industrial shot blast cabinets, you can reduce equipment failure and shutdown costs while protecting your capital investment.
Koroseal
Flexible PVC sheet lining offers superior corrosion resistance with ease of repair. This one is an all-time favorite for the anodizing and plating community, as well as a great choice for aluminum anodizing, nickel, tin, copper, brass, silver, and gold plating baths.
Additional Specialized Linings
Materials include: Rubber, Hypalon, Chlorobutyl, Koroseal, PVC, Plastisol, Phenolic, Specialty Coatings, Vinyl Ester, and Fiberglass.
Industries and Applications We Serve
Moon Fabricating serves diverse industries requiring corrosion and abrasion-resistant solutions. Our rubber tank liners are essential for operations in:
Chemical processing and manufacturing, power generation (including FGD systems), steel manufacturing, mining and minerals processing, corn processing and agricultural industries, surface finishing operations, water and wastewater treatment, automotive manufacturing, and plating and anodizing operations.
Applications include: tank trucks and trailers, chemical storage tanks, water treatment tanks, plating tanks, agitators, and pipe.
Technical Capabilities
With 60,000 square feet of manufacturing space, cranes with 60,000-pound lifting capability, a 300-ton break press, CNC plasma burning capabilities, automated submerged arc welding, and state-of-the-art AutoCAD design and electronic monitoring systems, Moon Fabricating Corporation has the technical resources to handle projects of any scale.
Our specialized vulcanization equipment includes: a 12-foot diameter by 40-foot deep pressure steam vulcanizer (one of the largest in the Midwest) and a 2-foot, 6-inch diameter by 30-foot deep vulcanizer (for smaller components).
The Moon Fabricating Advantage
When you choose Moon Fabricating Corporation for your rubber lined tank needs, you benefit from:
Nearly a Century of Experience
Moon Fabricating Corporation is a single-source provider of custom fabrication solutions established in 1923 in Kokomo, Indiana. Founded by Richard Moon, the company initially specialized in custom steel fabrication, construction/erection, and machining services. This extensive history has given us unparalleled expertise in creating superior protective lining solutions.
Industry Credentials
Official applicator for North America’s largest producers of rubber linings, including Blair Rubber Co. and Polycorp Ltd. Works with leading protective lining and coating providers, including Blome, Carboline, Ceilcote, ITW Devcon, Heresite, and Wisconsin Protective Coatings.
Quality Standards
Projects meet applicable codes and standards with verified engineering specifications. Project Approach: Turnkey solutions from design through installation, providing single-source responsibility.
Established Relationships with Industry Leaders
Moon’s reputation for quality has secured relationships with industry leaders, including: Energy: AEP, Duke Energy, Ameren Electric; Chemical: Dow Chemical, Lyondell Chemical, ICL Chemical, Pfizer; Manufacturing: United States Steel, Arcelor Steel, Steel Dynamics, Chrysler; Engineering: URS Advatech, FLSmith, Infilco Degremont, Babcock & Wilcox, Graycor, Fluor, M3 Engineering; Agriculture: Cargill, ADM, Tate & Lyle.
Project Process & Client Experience
- Initial Consultation: Expert project managers with decades of experience collaborate with clients to understand specific requirements
- Engineering & Design: Estimating staff uses state-of-the-art AutoCAD to ensure drawings meet specifications and all applicable codes/standards
- Quality Fabrication: Materials and proven fabricating techniques ensure reliability, durability, and functionality
- Professional Installation: Experienced field teams handle installation with rigorous safety protocols
- Ongoing Support: Service and maintenance options to ensure long-term performance
Our comprehensive field services include on-site assembly, installation, and ongoing maintenance to ensure your rubber lined tanks perform optimally throughout their operational life.
Specialized Expertise
Acid Storage Solutions
Moon specializes in sulfuric acid storage systems, critical for the 180 million tons of global sulfuric acid production annually. Their tanks incorporate: Material selection specific to acid concentration and temperature, proper ventilation systems to prevent dangerous gas accumulation, and secondary containment liners to fight corrosion and improve tank integrity.
Fiberglass Reinforced Plastic (FRP) Linings
FRP linings provide exceptional benefits: Prevent material and structural integrity losses in corrosive environments, extend tank life by 10-20 years, bridge small perforations in tank bottoms, have heat-resistant properties for extreme conditions, are lightweight yet durable in construction, and versatile application for various tank configurations.
Maintenance and Ongoing Support
To maintain your rubber lined tank’s performance, we recommend:
- Regular Inspections: Schedule periodic examinations to identify potential issues before they become problematic.
- Proper Cleaning Protocols: Follow recommended cleaning procedures to avoid damaging the rubber lining.
- Temperature Monitoring: Ensure operations remain within the specified temperature range for your particular rubber lining.
- Chemical Compatibility Verification: Before introducing new chemicals, verify compatibility with your existing lining.
Our commitment to your success doesn’t end with installation. Moon Fabricating’s service and maintenance options ensure long-term performance of your rubber lined tanks.
Industry Standards Compliance
Our rubber lined tanks meet the ASTM D7602 standard, which covers installation techniques used for rubber lining sheet stock in metal tanks, pipes, and other components. This widely recognized standard ensures your equipment complies with the latest industry practices for proper installation, inspection, and storage conditions.
Get Started with Moon Fabricating Corporation
You can count on us when you want to make your core operations more efficient and preserve your investment in physical assets. Contact our team right away for additional information about our corrosion resistant tank lining services. We look forward to assisting your company by manufacturing industrial-strength tank liners to meet your specific needs and requirements.
Moon Fabricating Corporation 700 W. Morgan St. Kokomo, Indiana 46901
Phone: 765.459.4194 Fax: 765.452.6090 Email: gveach@moontanks.com Website: moontanks.com
With nearly a century of experience, Moon Fabricating Corporation delivers rubber lined tanks that provide unmatched protection, exceptional durability, and superior performance for your most demanding industrial applications.