Steel Silos: Industrial-Grade Steel Silo Manufacturing
Expert Solutions from Moon Fabricating Corporation
Since 1923, Moon Fabricating Corporation has been a single-source provider of custom fabrication solutions in Kokomo, Indiana. Our steel silos represent the pinnacle of storage technology, providing industrial facilities with reliable protection for bulk materials, grains, and other products that require secure containment and easy access.
By 1970, Moon Fabricating Corporation had emerged as one of the largest fabricators of industrial storage solutions in the nation, having expanded to include custom silos, hoppers, and specialized storage systems. Today, we continue that tradition of excellence with our premium steel silo solutions.
Why Choose Moon’s Steel Silos?
Meet even the most demanding storage requirements with our strong, durable, and flexible steel silos. Whether you need agricultural storage, industrial material handling, or specialized bulk material containment, Moon Fabricating Corporation is your go-to source for premier products.
Our steel silos deliver multiple advantages that protect your materials and improve operational efficiency:
Superior Material Protection
Over time, bulk materials stored in inadequate facilities can become contaminated, damaged, or spoiled. That can result in product loss, decreased quality, or other kinds of issues. Our steel silos create an impermeable barrier, preventing material degradation and maintaining quality for extended periods. Our silos are available in carbon steel, stainless steel, and other alloys depending on your specific storage requirements.
Extended Equipment Life
To prevent premature deterioration of your storage equipment, choose high-quality steel silos to make sure that your investment is protected and will maintain its integrity over time. This is a basic part of good stewardship for systems that cost companies a lot of money, and require upfront capital outlays to support the enterprise.
Reduced Maintenance Costs
Without proper material selection, a silo may need repainting or re-sealing at certain intervals. This can be extremely expensive, depending on various factors such as whether a silo is situated on the ground or up in the air. To eliminate or decrease these kinds of costs, install steel silos so that the interior surface will last longer without expensive maintenance. This can lower staff costs, or the cost of outside assistance.
Improved Operational Appearance
These types of silos also make systems cleaner and allow them to present better to outside visitors or auditors. For instance, if a certain area of core operations is slated for a tour or presentation, having these types of installations in place can make a difference in how impressive the business infrastructure looks. Steel silos and other accessories can also make operations “cleaner” and help promote a higher industrial standard.
Moon’s Advanced Fabrication Process
Moon Fabricating utilizes state-of-the-art fabrication techniques to provide superior quality steel silos. This critical process transforms ordinary metal into an industrial-strength storage solution with exceptional durability.
Our 60,000 square feet of manufacturing space will accommodate larger components as required. Cranes with 60,000-pound lifting capability, plate rolling, automated submerged arc welding, and CNC plasma burning capabilities all converge for the finest silo fabrication in the nation.
Our superior technology offers several benefits:
- Enhanced structural integrity for maximum reliability
- Optimal surface finishes for specific application requirements
- Precise quality control through electronic monitoring
- Size versatility for both large and small components
Types of Steel Silos We Offer
Moon Fabricating Corporation offers different types of steel silos for things like grain storage, powder materials, bulk solids, and other commercial or industrial applications. Get a customized steel silo to match any installation, and keep your materials in better condition.
Our comprehensive range of silo options includes:
Flat-Bottom Steel Silos
Our flat-bottom steel silos are designed for extended storage periods of bulk materials. These silos are typically used for grain storage in agricultural applications and can be fabricated using carbon steel with hot-dipped galvanized coating to protect against the elements. Available with wind rings to enhance structural stability during filling and discharging operations.
Conical-Bottom Steel Silos
For materials that require controlled flow and easy discharging, our conical-bottom silos provide an ideal solution. These silos feature a conical hopper attached to the bottom for metered unloading and are suitable for both temporary and long-term storage of materials such as grains, powders, and granular substances. Our welded construction ensures longer life and uninterrupted material flow.
Specialty Storage Silos
We offer custom-designed specialty silos for unique storage applications. These can include compartmentalized silos, pressure vessels for pneumatic loading/unloading systems, and silos with specialized interior coatings or linings for highly corrosive or abrasive materials. Each silo is engineered according to your specific requirements and operational parameters.
Industries and Applications We Serve
Moon Fabricating serves diverse industries requiring efficient and reliable bulk storage solutions. Our steel silos are essential for operations in:
Chemical processing and manufacturing, power generation, agricultural storage, steel manufacturing, mining and minerals processing, corn processing and food industries, surface finishing operations, water and wastewater treatment, automotive manufacturing, and cement production.
Applications include: grain storage, chemical containment, powder handling, pellet storage, bulk material management, process feed systems, and industrial material inventory control.
Technical Capabilities
With 60,000 square feet of manufacturing space, cranes with 60,000-pound lifting capability, a 300-ton break press, CNC plasma burning capabilities, automated submerged arc welding, and state-of-the-art AutoCAD design and electronic monitoring systems, Moon Fabricating Corporation has the technical resources to handle steel silo fabrication projects of any scale.
Our fabrication processes ensure precision in every component, leading to silos that meet exact specifications and perform reliably in the field. From material selection to final assembly, our team maintains strict quality control standards throughout the manufacturing process.
The Moon Fabricating Advantage
When you choose Moon Fabricating Corporation for your steel silo needs, you benefit from:
Nearly a Century of Experience
Moon Fabricating Corporation is a single-source provider of custom fabrication solutions established in 1923 in Kokomo, Indiana. Founded by Richard Moon, the company initially specialized in custom steel fabrication, construction/erection, and machining services. This extensive history has given us unparalleled expertise in creating superior storage solutions.
Industry Credentials
Our team has extensive experience in steel silo fabrication and works with leading industrial clients to ensure that every silo meets the highest standards of quality and performance. Projects meet applicable codes and standards with verified engineering specifications.
Quality Standards
Our quality control program ensures that every steel silo we produce will meet or exceed industry standards. We employ rigorous testing and inspection procedures throughout the fabrication process, resulting in storage solutions you can trust for decades of service.
Established Relationships with Industry Leaders
Moon’s reputation for quality has secured relationships with industry leaders including: Energy: AEP, Duke Energy, Ameren Electric; Chemical: Dow Chemical, Lyondell Chemical, ICL Chemical, Pfizer; Manufacturing: United States Steel, Arcelor Steel, Steel Dynamics, Chrysler; Engineering: URS Advatech, FLSmith, Infilco Degremont, Babcock & Wilcox, Graycor, Fluor, M3 Engineering; Agriculture: Cargill, ADM, Tate & Lyle.
Project Process & Client Experience
- Initial Consultation: Expert project managers with decades of experience collaborate with clients to understand specific requirements
- Engineering & Design: Estimating staff uses state-of-the-art AutoCAD to ensure drawings meet specifications and all applicable codes and standards
- Quality Fabrication: Materials and proven fabricating techniques ensure reliability, durability, and functionality
- Professional Installation: Experienced field teams handle installation with rigorous safety protocols
- Ongoing Support: Service and maintenance options to ensure long-term performance
Our comprehensive field services include on-site assembly, installation, and ongoing maintenance to ensure your steel silos perform optimally throughout their operational life.
Enhanced Protection Options
For applications requiring additional protection beyond standard steel construction, Moon Fabricating offers specialized lining solutions:
Rubber Linings for Steel Silos
In extremely aggressive chemical environments or abrasive applications, our rubber linings can provide an additional barrier of protection for steel silos. This combination delivers unmatched performance in the most demanding applications.
FRP Linings for Steel Silos
For specific corrosive environments where even coated steel may be vulnerable, our fiberglass reinforced plastic (FRP) linings offer supplemental protection. These systems can extend service life and enhance performance in challenging applications.
Maintenance and Ongoing Support
To maintain your steel silo’s performance, we recommend:
- Regular Inspections: Schedule periodic examinations to identify potential issues before they become problematic.
- Proper Cleaning Protocols: Follow recommended cleaning procedures to avoid damaging the steel surface.
- Temperature Monitoring: Ensure operations remain within the specified temperature range for your particular application.
- Material Compatibility Verification: Before introducing new materials, verify compatibility with your existing silo system.
Our commitment to your success doesn’t end with installation. Moon Fabricating’s service and maintenance options ensure long-term performance of your steel silo equipment.
Get Started with Moon Fabricating Corporation
You can count on us when you want to make your core operations more efficient and preserve your investment in physical assets. Contact our team right away for additional information about our steel silo fabrication services. We look forward to assisting your company by manufacturing industrial-strength silos to meet your specific needs and requirements.
With nearly a century of experience, Moon Fabricating Corporation delivers steel silos that provide unmatched protection, exceptional durability, and superior performance for your most demanding industrial applications.