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Moon Fabricating Corporation

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Is Rubber Lining the Right Solution for You?

December 9, 2016 By Moon Tanks

Protecting your equipment is essential for ensuring safety while saving on repair and replacement costs. One popular way to protect your tanks, process equipment, and pipes is to utilize protective linings. Rubber is a popular industrial lining material because it can withstand abrasion and corrosive applications. This protective rubber membrane helps reduce equipment failure and shutdown costs, and rubber has additional properties that make it an excellent choice for linings.

Rubber properties

Rubber has been used in industry since 1929 when industry professionals realized it was perfect for protecting steel and concrete storage tanks against corrosion. Other beneficial rubber properties include

  • the changeability of its size and shape;
  • its dampening ability, which protects against impact, explosion, noise, and vibration;
  • its pliability and elasticity, which make it an excellent sealant;
  • superior wear resistance, which allows for less maintenance;
  • its ability to act as a thermal insulator;
  • the provision of impermeability; and
  • its ability to bond with metallic surfaces utilizing suitable adhesives.

When is rubber lining the right material for your needs?

  • When you need to protect your pipes and tanks against abrasive or corrosive materials, including mineral slurry, acids, salt water, corrosive liquids, and fumes. This use is common in aggressive corrosive and abrasive environments such as those found in chemical plants, power plants, steel mills, and mines. Rubber linings require minimum maintenance and less plant downtime.
  • When you need to protect against abrasive materials like sand or crushed minerals. Rubber provides excellent protection against abrasion for steel and other materials, guarding them against solids and suspended particles.
  • In addition, rubber is useful when you need a tight seal for water or gas. Rubber seals are effective even in the toughest environments.

Rubber linings are ideal for

  • Pickling tanks
  • Chemical storage tanks
  • Water treatment tanks
  • Tank trucks and trailers
  • Plating tanks
  • Agitators
  • Slurry pipe
Rubber lining benefits
Rubber linings offer excellent protection because of specialized compounding for process applications. They also extend equipment service life and are economical.

Moon Fabricating experts offer superior rubber lining services

Our high pressure steam vulcanization process provides superior rubber lining, bonding, and curing. Vulcanization is controlled via state of the art electronic monitoring, and our specially sized vulcanizers can accommodate larger components and smaller pieces.

Rubber lining is also easy to replace with the Moon Fabricating relining process. Relining guards against major interruptions in production. Our relining process can save you money in materials, and when you use our onsite relining services, you will experience additional savings.

At Moon Fabricating, we understand the importance of safety and protecting your capital investments. When you need to ensure your equipment meets strict protection requirements, we have the capability and the know how to implement.

What services do you need? Whether it’s custom steel fabrication, corrosion or abrasion resistant linings, specialty coatings, or all of these, Moon Fabricating is your single source. Contact us today to qualify Moon Fabricating as an approved vendor.

About Moon Tanks

Categories

  • Custom Fabrication
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  • Manufacturing Systems
  • Processes Involved in Custom Jobs
  • Rubber Lining
  • Technology/Material Highlights
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What Can We Fabricate For You?

At Moon Fabricating, we do a lot more than just tanks.
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Moon Fabricating Corporation

TURN TO MOON FABRICATING CORPORATION FOR ALL YOUR CUSTOM TANK, PLATE METAL FABRICATION, CORROSION RESISTANT LINING AND COATING REQUIREMENTS.

Since 1923, we have been delivering exceptional quality and unmatched experience in our industry. Our team is dedicated to providing our customers with high-quality products and services while maintaining a remarkable level caution to ensure safety on every job. Here at Moon Fabricating Corporation, we are the single-source provider of custom fabrication solutions for ductwork, industrial tanks, stacks, and process equipment. Since we are located in Kokomo, IN, our team is able to build to your exact specifications by using carbon steel, stainless steel, titanium, aluminum, or specialty alloys.

Our team serves a variety of industries including power, steel, corn processing, surface finishing, chemical, mining, and minerals with custom fabrication, corrosion resistant and abrasion resistant linings, and field services. Whether you need tanks for industrial or commercial use, you can turn to Moon Fabricating for stainless steel tank fabrication. We will work directly with you to ensure the installation process goes according to plan. For your convenience, we can also repair or replace your existing stainless steel tanks.

Turn to Moon Fabricating for all of your custom fabrication and lining needs. Contact our team right now for additional information about our products including chemical tank liners and rubber lined pipe.  

LEARN MORE

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Excellence in Service

Experience

Moon Fabricating project managers bring decades of knowledge and their unwavering commitment to safety to every job. Our estimating staff uses state-of-the-art AutoCad to ensure that drawings meet your specifications and all applicable codes and standards.

Capability

As approved applicators for North America's largest producers of rubber linings, Blair Rubber Co. and Polycorp Ltd., Moon Fabricating boasts a 60,000 square feet of manufacturing. Cranes with 60,000-pound lifting capability, plate rolling, automated submerged arc welding, and CNC plasma burning capabilities all converge for the finest tank fabrication in the nation.

Materials

Materials and proven fabricating techniques are critical to reliability, durability, and function. Tanks are fabricated from carbon steel, stainless steel, or a variety of specialty alloys. Rubber linings are cured utilizing our 12-foot diameter by 40-foot deep pressure steam vulcanizer. Additional lining products include, Koroseal, fiberglass-reinforced systems and specialty coatings.

Testimonials

Cogar Consulting Group

Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.

cogar

Jerry Cogar
Cogar Consulting Group

2016-05-11T17:57:59-07:00

Jerry Cogar
Cogar Consulting Group

cogar
Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.
https://moontanks.com/testimonials/cogar-consulting-group/

Purdue Energy

While we could have gone to two suppliers for the tanks and linings, it was much more efficient to source the completed tanks from a single supplier who also produced the CAD drawings for each tank, which saved us the time and effort

Edward Rafacz
P.E., Utilities Engineer at Purdue Energy

2016-05-11T17:58:35-07:00

Edward Rafacz
P.E., Utilities Engineer at Purdue Energy

While we could have gone to two suppliers for the tanks and linings, it was much more efficient to source the completed tanks from a single supplier who also produced the CAD drawings for each tank, which saved us the time and effort
https://moontanks.com/testimonials/purdue-energy/

Questions? Comments? We are at your service.

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Moon Fabricating Corporation
700 W Morgan St.
Kokomo, Indiana 46901

Contact Us Anytime

Phone: 765.459.4194
Fax: 765.452.6090
gveach@moontanks.com

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