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Do Your Tank Inspections Meet Regulatory Requirements?

October 28, 2016 By Moon Tanks

tank-inspectionsDealing with the aftermath of releasing a toxic substance into the environment is a company owner’s worst nightmare. But it’s an undisputed fact that tanks and pipes do leak. To avoid cracked or worn out equipment damage risks, you should have your tanks and pipes inspected routinely. Not only does this protect your facility but it also provides invaluable peace of mind and cost savings. In many states, inspectors are required to follow specific guidelines.

Per U.S. Environmental Protection Agency (EPA) ruling, tanks used to store petroleum products and other types of oils are regulated primarily under Code of Federal Regulations 40 CFR 112. The regulation includes the term “bulk storage container,” defined as a container 55 gallons or larger and located “aboveground, partially buried, bunkered or completely buried.”

American Petroleum Institute (API) Standard 653 established inspection requirements for aboveground storage tanks, and the EPA also regulates underground storage tank (UST) releases.

Regular inspections prevent tank and pipe failure

You should have tanks and piping as well as devices that are in place to prevent spills and overfilling inspected regularly for signs of corrosion. This inspection process is critical in order to prevent future catastrophic failure.

When inspections are required

According to EPA regulations, facility personnel must inspect tanks regularly “for signs of deterioration, discharges, or accumulation of oil inside diked areas.”

Inspection frequency and types depend on many factors, including container contents, size, and type (e.g., floating roof, skid mounted, elevated, partially buried).

For more information on tank inspection requirements, refer to EPA Spill Prevention, Control and Countermeasure Plan (SPCC) Program Bulk Storage Container Inspection Fact Sheet and Chapter 7 of the SPCC Guidance for Regional Inspectors.

Be sure to have a qualified, certified, and properly trained contractor perform your inspection services.

Cost effective preventive maintenance

Although it does require time and money to take a tank or piping system out of service for inspection, you can consider the resources spent preventive insurance expenses. When compared to the cost of a catastrophic release due to pipe or tank failure, the routine inspection costs are only a drop in the proverbial bucket.

In addition, having a preventive maintenance program in place ensures system efficiency and early problem detection — before issues turn into costly repairs or equipment replacements. But above all, it means your facility won’t require an operation shutdown, which could invariably lead to much greater revenue losses.

The experts at Moon Fabricating provide safe, reliable field services, including new construction, repairs, sandblasting, and more. We’re here to help you avoid tank or piping failures and assist you in preventing unplanned plant shutdowns. Contact us today to qualify Moon Fabricating as an approved vendor.

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Moon Fabricating Corporation

TURN TO MOON FABRICATING CORPORATION FOR ALL YOUR CUSTOM TANK, PLATE METAL FABRICATION, CORROSION RESISTANT LINING AND COATING REQUIREMENTS.

Since 1923, we have been delivering exceptional quality and unmatched experience in our industry. Our team is dedicated to providing our customers with high-quality products and services while maintaining a remarkable level caution to ensure safety on every job. Here at Moon Fabricating Corporation, we are the single-source provider of custom fabrication solutions for ductwork, industrial tanks, stacks, and process equipment. Since we are located in Kokomo, IN, our team is able to build to your exact specifications by using carbon steel, stainless steel, titanium, aluminum, or specialty alloys.

Our team serves a variety of industries including power, steel, corn processing, surface finishing, chemical, mining, and minerals with custom fabrication, corrosion resistant and abrasion resistant linings, and field services. Whether you need tanks for industrial or commercial use, you can turn to Moon Fabricating for stainless steel tank fabrication. We will work directly with you to ensure the installation process goes according to plan. For your convenience, we can also repair or replace your existing stainless steel tanks.

Turn to Moon Fabricating for all of your custom fabrication and lining needs. Contact our team right now for additional information about our products including chemical tank liners and rubber lined pipe.  

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Moon Fabricating project managers bring decades of knowledge and their unwavering commitment to safety to every job. Our estimating staff uses state-of-the-art AutoCad to ensure that drawings meet your specifications and all applicable codes and standards.

Capability

As approved applicators for North America's largest producers of rubber linings, Blair Rubber Co. and Polycorp Ltd., Moon Fabricating boasts a 60,000 square feet of manufacturing. Cranes with 60,000-pound lifting capability, plate rolling, automated submerged arc welding, and CNC plasma burning capabilities all converge for the finest tank fabrication in the nation.

Materials

Materials and proven fabricating techniques are critical to reliability, durability, and function. Tanks are fabricated from carbon steel, stainless steel, or a variety of specialty alloys. Rubber linings are cured utilizing our 12-foot diameter by 40-foot deep pressure steam vulcanizer. Additional lining products include, Koroseal, fiberglass-reinforced systems and specialty coatings.

Testimonials

Zimmer

They went through the inspection process and determined that extensive repairs would be required for all six units. The linings were hard and had begun cracking, as well as other damage. Moon assessed the requirements and handled the entire repair project. Approximately three weeks later we were up and running again.

Timothy Nartker
Chemistry Supervisor at Zimmer station

2016-06-07T19:41:39-07:00

Timothy Nartker
Chemistry Supervisor at Zimmer station

They went through the inspection process and determined that extensive repairs would be required for all six units. The linings were hard and had begun cracking, as well as other damage. Moon assessed the requirements and handled the entire repair project. Approximately three weeks later we were up and running again.
https://moontanks.com/testimonials/zimmer/

Cogar Consulting Group

Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.

cogar

Jerry Cogar
Cogar Consulting Group

2016-05-11T17:57:59-07:00

Jerry Cogar
Cogar Consulting Group

cogar
Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.
https://moontanks.com/testimonials/cogar-consulting-group/

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Moon Fabricating Corporation
700 W Morgan St.
Kokomo, Indiana 46901

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Phone: 765.459.4194
Fax: 765.452.6090
gveach@moontanks.com

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