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Moon Fabricating Corporation

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Rubber Lining Combats Corrosion

June 15, 2017 By Moon Tanks

Many of today’s manufacturing processes involve abrasive or corrosive solutions that can weaken expensive machinery. To prevent damage, manufacturers line their tanks, pipes, and tubing with rubber intended to act as a barrier and protect equipment. Keeping the metal clad tanks and pipes separated from their corrosive contents extends work life and reduces repair costs.

A good idea …

James E. Gillespie Patent

Rubber lined tanks and pipes are not new. In 1875, James E. Gillespie was awarded an early patent for a machine that generated rubber lined hoses. His manufactured rubber lined tubing design prevented “gumming or impure coatings” from contaminating a sewing machine’s inner workings. Gillespie’s invention, introduced at the height of the industrial age, contributed to the growth of the manufactured garment industry.

… remains useful

As industry evolved, it became apparent that industrial corrosion was expensive. In 2002, one study estimated that corrosion in American industry costs $276 billion every year. The figure amounted to 3.1 percent of the country’s Gross Domestic Product that year.

The study concluded that all industries could save billions of dollars if they deployed corrosion control practices, which would also protect public safety and the environment. Consequently, both the United States and other countries have developed bodies of corrosion control standards, including mandates for rubber linings.

ASTM Standard D7602-11, for example, requires a vulcanized rubber lining to cover the inner surfaces of containers used for storing corrosive or abrasive substances. The raw rubber composite goes through the vulcanizing process to attain proper chemical resistance, mechanical strength, and sufficient metal to rubber adhesion that protects the entire tank interior.

Moon Fabricating’s rubber lined tanks and pipes

Today, any industry that conveys fluids, solutions, gels, or other substances through pipes, hoses, or tubes uses rubber lining to protect their system from the corrosion or erosion caused by those substances. The rubber lining itself is chemically matched specifically to the fluid at issue, to ensure maximum abrasion control.

Moon Fabricating creates both the customized tanks, pipes, and other machined elements needed by their customers, as well as the customized lining necessary to accomplish the machine’s purpose with reduced exposure to corrosive materials. Call the pipe lining professionals at 765.459.4194 for additional information.

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At Moon Fabricating, we do a lot more than just tanks.
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Moon Fabricating Corporation

TURN TO MOON FABRICATING CORPORATION FOR ALL YOUR CUSTOM TANK, PLATE METAL FABRICATION, CORROSION RESISTANT LINING AND COATING REQUIREMENTS.

Since 1923, we have been delivering exceptional quality and unmatched experience in our industry. Our team is dedicated to providing our customers with high-quality products and services while maintaining a remarkable level caution to ensure safety on every job. Here at Moon Fabricating Corporation, we are the single-source provider of custom fabrication solutions for ductwork, industrial tanks, stacks, and process equipment. Since we are located in Kokomo, IN, our team is able to build to your exact specifications by using carbon steel, stainless steel, titanium, aluminum, or specialty alloys.

Our team serves a variety of industries including power, steel, corn processing, surface finishing, chemical, mining, and minerals with custom fabrication, corrosion resistant and abrasion resistant linings, and field services. Whether you need tanks for industrial or commercial use, you can turn to Moon Fabricating for stainless steel tank fabrication. We will work directly with you to ensure the installation process goes according to plan. For your convenience, we can also repair or replace your existing stainless steel tanks.

Turn to Moon Fabricating for all of your custom fabrication and lining needs. Contact our team right now for additional information about our products including chemical tank liners and rubber lined pipe.  

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Excellence in Service

Experience

Moon Fabricating project managers bring decades of knowledge and their unwavering commitment to safety to every job. Our estimating staff uses state-of-the-art AutoCad to ensure that drawings meet your specifications and all applicable codes and standards.

Capability

As approved applicators for North America's largest producers of rubber linings, Blair Rubber Co. and Polycorp Ltd., Moon Fabricating boasts a 60,000 square feet of manufacturing. Cranes with 60,000-pound lifting capability, plate rolling, automated submerged arc welding, and CNC plasma burning capabilities all converge for the finest tank fabrication in the nation.

Materials

Materials and proven fabricating techniques are critical to reliability, durability, and function. Tanks are fabricated from carbon steel, stainless steel, or a variety of specialty alloys. Rubber linings are cured utilizing our 12-foot diameter by 40-foot deep pressure steam vulcanizer. Additional lining products include, Koroseal, fiberglass-reinforced systems and specialty coatings.

Testimonials

Zimmer

They went through the inspection process and determined that extensive repairs would be required for all six units. The linings were hard and had begun cracking, as well as other damage. Moon assessed the requirements and handled the entire repair project. Approximately three weeks later we were up and running again.

Timothy Nartker
Chemistry Supervisor at Zimmer station

2016-06-07T19:41:39-07:00

Timothy Nartker
Chemistry Supervisor at Zimmer station

They went through the inspection process and determined that extensive repairs would be required for all six units. The linings were hard and had begun cracking, as well as other damage. Moon assessed the requirements and handled the entire repair project. Approximately three weeks later we were up and running again.
https://moontanks.com/testimonials/zimmer/

Cogar Consulting Group

Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.

cogar

Jerry Cogar
Cogar Consulting Group

2016-05-11T17:57:59-07:00

Jerry Cogar
Cogar Consulting Group

cogar
Moon Fabricating is consistently reliable. They do it all from fabrication and weld testing to the finished liner. If it’s not right, they make it right before going on to the next step. I’ve been recommending tanks from Moon for over 20 years.
https://moontanks.com/testimonials/cogar-consulting-group/

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Moon Fabricating Corporation
700 W Morgan St.
Kokomo, Indiana 46901

Contact Us Anytime

Phone: 765.459.4194
Fax: 765.452.6090
gveach@moontanks.com

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  • Custom Fabrication
    • Rubber Lined Tanks
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    • Fiberglass Linings
    • Pickling Tanks
    • Steel Silos
    • Steel Tank Fabrication
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    • Chemical Tank Liners
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